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Jun 02 2022 0 comments

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gddfg 

The Water Distribution Uniformity (DU & CU)

The uniformity coefficient (CU), an important parameter in the design of irrigation systems, significantly affects the quality and return on investment in irrigation projects, and is a good indicator of water losses.

Steps for data collection

1. Placing the sprinklers in such a way that the distance between sprinklers in the column & rows is equal (for example here it is 10 metre). So 9 rectangular areas- each defined by 4 sprinklers at its 4 corners.

2. Place catch can in equal distance between the axes

• 1 metre or less on both axes for sprinklers (flow rate ≥ 200 l/h) 

• ½ metre or less on both axes for micro-sprinklers (flow rate < 200 l/h)

Note: all gauges should be identical and should be positioned at the same elevation.

3. The effect of wind on distribution uniformity is unpredictable. For accurate measurement, the system should not be operated under windy conditions.

4. The amount of water collected in each gauge or can is measured and the results (in millimetres) are recorded as a table from highest to lowest.

There are 3 methods for calculating distribution uniformity: 

• Christiansen coefficient of uniformity (%CU)- known to produce the most flattering results

• Distribution uniformity (%DU)- known to be more rigorous than %CU

• Scheduling coefficient (SC)- known to be the most rigorous method of all

Christiansen Coefficient of Uniformity (%CU)

% CU is the measure of uniformity expressed as the average rate (%) of deviation from the overall average application.

For open field sprinkler irrigation, %CU of: 

 92% or higher- Excellent uniformity 

 88% to 92%- Very good uniformity 

 86% to 88%- Good uniformity 

 Lower than 86%- Acceptable for certain low-value crops only

Sample calculation of %CU

For example, we are placing 10 cans between that sprinkler area, after one hour note the readings

1. The level of water in each can is noted as A
2. All the numbers in the A column are summed up and found the average value (B)
3. Noted down deviation from the average value (C). note: deviation is noted only in a positive number
4. Summing up all deviation value
5. The sum is divided by the number of gauges/cans placed in the field. This provides the average deviation from the average measurement. (D)

So, %CU= {1 – (Average deviation from average measurement / Average of measurement)} x 100

               = {1 – (D/A) = 1 – (0.25/.37)} x 100 = 94.27%

So, %CU = 94.27%




Distribution uniformity (%DU)

% DU is a measure of uniformity, with the dry 25% of the surveyed area as a percentage of the total average net application.


For open field sprinkler irrigation, %CU of
 90% or higher- Excellent uniformity 
 80% to 90%- Very good uniformity 
 75% to 80%- Good uniformity  
 Lower than 75%- Acceptable for certain low-value crops only

So, %DU = (average of the lowest 25% / overall average) x 100
               = (C/B) x 100 = 93.3%

So, % DU= 93.3%



Advantage of the %DU method:

The %DU measurement takes into account the driest results. Therefore, it is better than% CU because it compares the area with the lowest water availability to the average application of the whole area.



tech.support@smartservice.center May 04, 2022
...
Types of pump cavitation

Cavitation is the formation and subsequent collapse or implosion of vapour bubbles within the pump. It occurs because the absolute pressure on the liquid falls below the vapour pressure of the liquid.  Ie, the pressure of the liquid falls below its vapour pressure, and the sudden collapsing of this vapour bubbles in a region of higher pressure. When the vapour bubbles collapse with enough frequency, we can hear a strange noise coming from the pump.
There are five recognized types of cavitation

<o:p></o:p>

·         Vaporization cavitation

·         Internal recirculation cavitation<o:p></o:p>

·         Vane passing syndrome cavitation<o:p></o:p>

·         Air aspiration cavitation<o:p></o:p>

·         Turbulence cavitation<o:p></o:p>
Vaporization cavitation

Vaporization cavitation represents about 70 percent of all cavitation. At what temperature does water boil? Well, it depends on the pressure. If the temperature is high enough, the water will boil. If the pressure is too low, the water will boil. Under the right conditions, the liquid may boil or evaporate into the impeller's eye. When this happens, we say that the pump is experiencing vaporization cavitation.<o:p></o:p>

To prevent this type of cavitation, the NPSHa in the system must be higher than the NPSHr of the pump.<o:p></o:p>

A good suggestion to prevent vaporization cavitation is:<o:p></o:p>

NPSHa > NPSHr + 3 ft or more safety margin<o:p></o:p>

To prevent this type of cavitation damage:<o:p></o:p>

1. Lower the temperature of the liquid. <o:p></o:p>

2. Raise the liquid level on the suction side. <o:p></o:p>

3. Changing the pump.<o:p></o:p>

    ■ Reduce the speed of the pump. <o:p></o:p>

    ■ Increase the diameter in the impeller eye. <o:p></o:p>

    ■ Replace with two lower capacity pumps in parallel. <o:p></o:p>

    ■ Use a booster pump.<o:p></o:p>
Internal Recirculation

This cavitation is the result of a low flow condition, where the discharge flow of the pump is restricted. The liquid is forced to recirculate from high-pressure zones in the pump and to low-pressure zones across the impeller. This type of cavitation originates from two sources, first, the liquid is circulating inside the volute of the pump at the speed of the pump and rapidly overheats, second, the liquid is forced to pass tight tolerances at very high speed.<o:p></o:p>

To prevent this type of cavitation damage:<o:p></o:p>

·         Check the downstream filter of any debris or accumulation.<o:p></o:p>

·         Check the discharge valve and make sure it is open and not closed.<o:p></o:p>

·         Make sure the check valve is installed properly. A common mistake during installation is to attach this valve to the rear.<o:p></o:p>
Vane Passing Syndrome

This type of cavitation can exist when the blade tips at the outside diameter of the impeller are passing too close to the cutwater of the pump casing. Make sure the gap between your impeller and its housing (cutwater clearance) is 4% of your impeller diameter. Fig.2 illustrates cutwater clearance.



fig.2: Cutwater clearance
Air Aspiration

This can be difficult to prevent. Even the smallest amount of air drawn into the system can cause the cavitation over time. The best approach is to make sure all joints and connections are properly sealed.<o:p></o:p>

To prevent this type of cavitation, you need to seal all points of entrance and escape<o:p></o:p>
Turbulence Cavitation

This type of cavitation is due to turbulence caused by inadequate piping, Sharp elbows, formation of vortexes in the suction flow<o:p></o:p>

Preventive steps<o:p></o:p>

·         Increase the pump suction line size to reduce turbulence<o:p></o:p>

·         Make sure you do not exceed the performance guidelines of your pump manufacturer.<o:p></o:p>

tech.support@smartservice.center February 09, 2022
...
Electro Fusion (EF) Welding of PE Pipes & Fittings

Electrofusion jointing or welding aka EFW melts and fuses the PE pipe & fittings using an electrical resistance element in the socket of the fitting. Electrofusion welding is an effortless joining method for PE pipes in circumstances where butt fusion welding is not practicable, where valves, elbows, and tees must be added. Prefabricated fittings are used, incorporating an electrical heating coil that melts the plastic of both the fitting and the pipe, causing them to fuse. The benefits include safety, connectivity at high speed, and cleanliness. But on the other hand, the limitation of this method is the high cost and maximum diameter of the pipe that can be connected. Electrofusion fittings due to their high coefficient of reliability are commonly used in irrigation networks for polyethylene pipes and are economical for pipes of 20 to 250 mm in diameter. EF joining method can also be used for joining PE pipes of different SDR.

EF Welding Machine

Electrofusion welding employs fittings to be placed around the PE pipe joints by means of welding. Metal coils are initially inserted into the fittings to be joined, and electric current is passed through the coil to generate heat and melt the pipes, forming a good bonding upon the setting of the welded joint as illustrated in fig. 1.

Fig. 1. EFW Setup

There are two possible fittings used in electrofusion welding viz. couplers and tapping tees or saddles. Coupler fittings require two sets of coils, which results in two distinct fusion zones during welding. The inner diameter of the coupler fitting is generally larger than the outer diameter of the pipes. This aids in increasing the ease of assembling and allow for minor inconsistencies in pipe diameter. Proper insertion of the pipes in the coupler is critical for the creation of a strong joint as inaccurate positioning can lead to the movement of the heating coils, which can lead to loss of polymer from the joint and reduction in the strength of the joint. The tapping tee joining method is rarely used but operates under the same principles as a coupler but requires additional clamping for ensuring a proper fit.

Types of EF Welding Machines

Manual EF welding is performed in line with dimensional tolerance and manufacturer guidelines related to the PE pipe and fittings to be welded together. The input data needed for welding [Refer to fig. 2] is entered manually into the control unit of the welding machine.

Automatic EF welding using a control unit with a barcode scanner ensures that the information is cent percent correct for the fittings and utilizes a fully automated input data entry. Control units operate with barcode-marked fittings in accordance with ISO 13950 standards, with a maximum output of 48 Volts.

Decoding the EF Barcode

A typical bar code for EF welding fittings is illustrated in fig. 2.

Fig. 2: A typical Barcode for EF Fittings.

  • The first 8 digits represents the manufacturer's code.
  • The digits 9 to 11 represents the dimension of the item in mm.
  • The digits 13 & 14 indicates the EFW voltage in volts. 
  • The digits 16 to 18 represents the resistance in ohms.
  • The digits 19 to 21 represents the fusion time needed for joining the fitting in seconds. 
  • The dimension (mm), voltage (V), fusion time (s), and cooling time (min) is indicated at the top of the barcode.

tech.support@smartservice.center January 20, 2022
...
BSPT Thread Standards

British Standard Pipe Taper aka BSPT threads are governed by ISO 7 standards. The male threads are usually designated as "R" while the female threads are usually designated as "Rc". The fig.1 below illustrates the nomenclature related to the thread where the thread angle is 55 degrees. 

Fig. 1: The BSPT Thread Nomenclature


BSPT Male Thread Standards (R)

Size

D (mm)

D1 (mm)

D2 (mm)

h (mm)

P (mm)

TPI

Min. Gauge
Length (mm)

1/16"

7.723

6.561

7.142

0.581

0.907

28

5.6

1/8"

9.728

8.566

9.147

0.581

0.907

28

5.6

1/4"

13.157

11.445

12.301

0.856

1.337

19

8.4

3/8"

16.662

14.950

15.806

0.856

1.337

19

8.8

1/2"

20.955

18.631

19.793

1.162

1.814

14

11.4

3/4"

26.441

24.117

25.279

1.162

1.814

14

12.7

1"

33.249

30.291

31.770

1.479

2.309

11

14.5

1 1/4"

41.910

38.952

40.431

1.479

2.309

11

16.8

1 1/2"

47.803

44.845

46.324

1.479

2.309

11

16.8

2"

59.614

56.656

58.135

1.479

2.309

11

21.1

2 1/2"

75.184

72.226

73.705

1.479

2.309

11

23.2

3"

87.884

84.926

86.405

1.479

2.309

11

26.3

4"

113.03

110.07

111.55

1.479

2.309

11

32.3

5"

138.43

135.47

136.95

1.479

2.309

11

36.6

6"

163.83

160.87

162.35

1.479

2.309

11

36.6


BSPT Thread Standards (Rc)

Size

Dor Hole Size (mm)

1/16"

6.470

1/8"

8.495

1/4"

11.340

3/8"

14.846

1/2"

18.489

3/4"

23.975

1"

30.110

1 1/4"

38.802

1 1/2"

44.665

2"

56.476

2 1/2"

72.010

3"

84.710


Thread Compatibility

Thread Profile

Matching Profile

Seal Type

BSPT Female Thread (Rc)

BSPT Male Thread (R)

Tape or Pipe dope


tech.support@smartservice.center January 13, 2022

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